Field Level Distillation Unit (FDU)/Steam Distillation Plant

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Field Level Distillation Unit (FDU)/Steam Distillation Plant

Name: Field Level Distillation Unit (FDU)/Steam Distillation Plant
Brand: BEST ENGINEERING TECHNOLOGIES
Price: 700000.0 INR
Availability: InStock

Price 700000.0 INR/ Unit

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MOQ : 1 Unit

Field Level Distillation Unit (FDU)/Steam Distillation Plant Specification

Efficiency (%)
~85% essential oil recovery (typical)

Frequency
50 Hz / 60 Hz

Automation Grade
Semi-Automatic

Model No
FDU-250 / FDU-500 / FDU-1000 / FDU-2000 (varies)

Installation Guideline
Foundation Required; Outdoor/Open Shed Installation Advised

Speed
Variable as per operation, not a continuous machine

Temperature Range
100C - 125C (operating steam temperature)

Accessories
Condenser Unit, Oil Trap, Water Separator, Pipelines, Gauges

Production Capacity
30 - 300 kg/hr

Motor Power
1 - 3 HP (for auxiliary pump/agitator if available)

Driven Type
Steam / Boiler Driven

Usage & Applications
Essential Oil Extraction, Herbal Extraction, Medicinal Plants, Aromatic Grass Processing

Type
Field Level Distillation Unit (FDU) / Steam Distillation Plant

Material
Stainless Steel

Computerized
No

Automatic Grade
Semi-Automatic

Control System
Manual / Simple Gauge Monitoring

Drive Type
Steam Driven

Voltage
220V/380V (customizable based on requirement)

Power
3-10 kW depending on capacity

Weight (kg)
1200-2000 kg (depending on size/model)

Dimension (L*W*H)
Varies by capacity (custom fabrication possible)

Color
Metallic/Silver (Stainless Steel Finish)

Capacity
250 - 2000 liter per batch (customizable)

Features
Efficient Distillation, Portable Installation, Corrosion Resistant, Easy Operation, Open Roof Mounting

Power Consumption
Low to moderate, depending on batch size

Machine Type
Batch Type Steam Distillation Unit

Surface Finish
Polished Stainless Steel

Heating Source
Wood/Agro Waste/Coal/External Boiler Steam

Recommended Plant Material Processing
Vetiver, Lemongrass, Citronella, Palmarosa, Eucalyptus, etc.

Insulation
Three Layer Thermal Insulation (optional)

Safety Features
Pressure Relief Valve, Insulated Handles, Overpressure Alarm (optional)

Maintenance
Low, easy to clean design

Field Suitability
Designed for On-site, Field Level Operations

Loading/Unloading Mechanism
Manual Top Loading, Door with Hydraulic/Easy Lift Options

Steam Trap
Integrated Oil/Water Separator

Mobility
Available in Fixed and Portable Options

Operating Pressure
Atmospheric to 1.5 bar (typical)

Condensing System
Shell and Tube Condenser/Water Cooled

About Field Level Distillation Unit (FDU)/Steam Distillation Plant

Unlock phenomenal value and efficiency with our Field Level Distillation Unit (FDU)/Steam Distillation Plant, engineered for polished performance on-site. Designed for processing aromatic plants like Vetiver, Lemongrass, Eucalyptus, and more, this versatile unit runs on wood, agro-waste, coal, or external boilers, adapting to your local resources. Redeem seamless operation and safety through features such as integrated oil/water separators, three-layer insulation, and overpressure alarms. Try now and experience lofty results with 85% oil recovery, portable design, and corrosion-resistant polished stainless steel finish.

Experience Enhanced Flexibility and Performance

With the Field Level Distillation Unit, users benefit from features such as variable capacity (250-2000 liters), mobile and fixed installation choices, and robust thermal insulation. It is suitable for vast agricultural landscapes, allowing aromatic and medicinal plant processors to work directly at the source for maximum efficiency. Besides essential oil extraction, this FDU is ideal for herbal and aromatic grass distillation, making it an outstanding addition to farms, research sites, and small processing facilities.

Sample Policy, Packaging & Export Markets

Our sample policy accommodates streamlined order processing and dispatching. Packaging is robust, featuring export-worthy, protective materials that safeguard your investment during transit. This distillation unit holds excellent market value across Asia, Africa, Europe, and the Americas. Timely delivery is ensured through organized logistics, and custom fabrication is available to suit market-specific requirements, maximizing customer satisfaction and plant utility globally.

FAQ's of Field Level Distillation Unit (FDU)/Steam Distillation Plant:

Q: How does the Field Level Distillation Unit (FDU) support essential oil extraction?

A: The FDU utilizes steam distillation, combining a shell and tube condenser with a three-layer insulation system to efficiently extract essential oils from materials like lemongrass, vetiver, and eucalyptus. Its integrated oil/water separator maximizes recovery rates.

Q: What plant materials can be processed with this steam distillation plant?

A: This unit is recommended for processing a broad range of aromatic and medicinal plants, including vetiver, lemongrass, citronella, palmarosa, and eucalyptus, making it highly versatile.

Q: When is on-site distillation with this unit most beneficial?

A: On-site field distillation proves most valuable when immediate processing is needed after harvest to preserve oil quality, reduce logistical costs, and improve yield by processing fresh biomass at the source.

Q: Where can the FDU be installed and operated?

A: The unit is designed for outdoor or open shed installation, either as a portable or fixed setup. Its robust construction and corrosion-resistant steel allow reliable operation in diverse field conditions worldwide.

Q: What is the process of loading, unloading, and maintaining the distillation unit?

A: Loading and unloading are handled through the manual top-loading system, supported by hydraulic or easy-lift door options. Maintenance is straightforward, thanks to the low-maintenance, easy-to-clean polished design.

Q: How does the FDU ensure safe and efficient operation during distillation?

A: The system features atmospheric to 1.5 bar operating pressure, safety measures including pressure relief valves, insulated handles, and optional alarms, ensuring protection for operators, along with consistent performance.

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